However, when unavoidable, the intermediate part should be longer than the flanges. ![]() A common problem for successive bends is the difficulty of fitting the bent parts on the die. You should avoid successive bends except where absolutely necessary. The smallest bend radius should at least be equal to the sheet thickness Keeping bends in the same plane in one direction also helps to save time and money by preventing part reorientation 3. ![]() Keeping bends in the same plane in one direction also helps to save time and money by preventing part reorientation-especially for sheet metal parts with complex bending. Keeping the bend radius consistent makes the part cost effective as you can use the same tool to bend it. However, there are also various reference tables that show minimum bend radii for different materials and part thicknesses. We typically recommend that the smallest bend radius should at least be equal to the sheet thickness. Keep a minimum bend radius to prevent parts from fracturing or distorting. Sheet metal parts are usually fabricated from a single sheet of metal, so they should have a uniform wall thickness. ![]() To ensure a hitch-free bend and to avoid deformation, the following 10 tips are vital when designing.
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